Maintenance Manager | Scrabble & Jigsaw
Job Description
Key Responsibilities:
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Develop and implement preventive and predictive maintenance programs to ensure the reliability and efficiency of plant equipment.
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Supervise and lead the maintenance team, including technicians, engineers, and contractors.
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Ensure compliance with health, safety, and environmental regulations in all maintenance activities.
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Plan and oversee routine inspections, troubleshooting, and emergency repairs of mechanical systems.
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Manage spare parts inventory and procurement to ensure availability while controlling costs.
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Coordinate with production and engineering teams to minimize downtime and optimize equipment performance.
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Develop and manage the maintenance budget, ensuring cost-effective operations.
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Implement and promote best practices for energy conservation and sustainability.
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Maintain maintenance records and ensure accurate documentation of work orders, inspections, and modifications.
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Drive continuous improvement initiatives through the adoption of new technologies and maintenance methodologies.
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Liaise with external vendors, contractors, and regulatory bodies as required.
Equipment Expertise:
Candidates must have hands-on experience in the repair and maintenance of the following industrial equipment:
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Process Equipment: Reactors, Agitators, Filters, Distillation Units
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Pumps & Vacuum Systems: Vacuum Pumps, Dry Vacuum Pumps, oil ring vacuum pump.
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Heat & Fluid Systems: Thermic Fluid Heaters, Boilers, Compressors, VAM (Vapor Absorption Machines), cooling tower, Chiller, Nitrogen plant.
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Water & Effluent Treatment: RO Plants, Effluent Treatment Plants (ETP), Multi-Effect Evaporators (MEE), Mechanical Vapor Recompression (MVR), Agitated Thin Film Dryers (ATFD), DM water Plant, Softener plant.
Preferred Skills:
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Knowledge of Lean Manufacturing, Six Sigma, or TPM methodologies.
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Knowledge of PSM.
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Experience in managing capital projects and plant shutdowns.
Work Environment:
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Manufacturing plant environment with exposure to chemicals, heat, noise, and industrial machinery.
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Requires occasional on-call availability for emergency maintenance needs.
Qualifications & Experience:
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Bachelor’s degree / Diploma in Mechanical Engineering (or related field).
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8+ years of experience in maintenance management within a chemical manufacturing or process industry.
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Strong knowledge of maintenance strategies, including predictive, preventive, and reliability-centered maintenance (RCM).
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Familiarity with industrial equipment such as pumps, heat exchangers, boilers, compressors, and process automation systems.
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In-depth understanding of safety regulations (OSHA, NFPA, etc.) and hazardous chemical handling.
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Strong leadership, problem-solving, and decision-making skills.
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Excellent communication and team management abilities.
