Mechanical Durability Test Engineer

Job Summary

The Mechanical Durability Test Engineer will be responsible for conducting on-road durability testing, vehicle-level environmental testing, and abuse case tests for two-wheeler electric vehicles (EVs). This role involves pre- and post-test inspections, failure identification, root cause analysis, and comprehensive reporting. The engineer will manage test data, coordinate with cross-functional teams, and ensure adherence to test standards and procedures to support the development and validation of vehicle durability.

Responsibilities

• Conduct on-road durability testing, including measurements and inspections.
• Perform vehicle-level environmental and abuse case testing.
• Carry out pre- and post-test inspections to identify failures and analyze root causes.
• Document tests through detailed test reports and raise Failure Investigation Reports (FIR) or bugs in the system.
• Maintain scheduled service logs and measurement logs for on-road durability (ORD) vehicles and report findings to the manager.
• Write new test cases to replicate field conditions and failures, ensuring repeatability.
• Manage test riders and technicians to achieve required test results.
• Maintain vehicle condition by addressing rider complaints, conducting inspections, repairing mechanical and electrical systems, and recording service and repairs.
• Create and maintain test standards and procedures tailored to testing needs.
• Calibrate key test equipment and measurement instruments.
• Instrument vehicles before tests, collect and analyze data post-test to provide results.
• Manage test data entry and upkeep.
• Coordinate with cross-functional teams (CFTs) to develop and complete Design Verification Plans (DVPs).

Qualifications

• Diploma or Bachelor’s degree in Mechanical, Electrical, or related field.
• Strong understanding of two-wheeler electric vehicle architecture.
• Technical expertise in vehicle durability testing and environmental testing.
• Proficient in test data management and technical evaluation through measurements, inspections, and data collection.
• Knowledge of on-road durability (ORD) and cam drum test standards and Standard Operating Procedures (SOPs).
• Ability to perform preliminary root cause analysis on vehicle failures.
• Strong documentation and reporting skills.
• Experience in managing test teams and coordinating with multiple stakeholders.

Preferred Skills

• Experience with electric vehicle hardware components and mechanical systems.
• Ability to write and develop new test cases based on field failure data.
• Familiarity with calibration of test equipment and instrumentation.
• Strong analytical and problem-solving skills.

Experience

• Minimum of 5 years of experience in vehicle-level durability testing within the automotive industry.

Environment

• Full-time position based in Bangalore.
• Hybrid work mode combining remote and on-site work.
• Work involves hands-on vehicle testing, inspections, and coordination with test riders and technicians.

Salary

• Estimated salary: ₹1,800,000 INR per annum.

Number of Positions

• 1 position available.